6- Front mudguard, carrier & light assembly
IMPORTANT: Please note in this step, you should half tighten all nuts and bolts until the assembly of the mudguard and the front carrier is finished. After the assembly is done, then you should fully tighten all nuts and bolts.
Remove the protective packaging of the front carrier
Remove the bolt, washers and the nut from top of the bike forks
Take the mudguard and the front carrier and assemble them to top of the bike forks by using the bolt, washers and the nut removed in the previous step.
Please ensure the brake cable going to the left brake arm is under the bolt and carrier before tightening the nut. Half tighten the nut by using two wrenches at the same time
IMPORTANT: ClassX front carrier is hand made and on some of the carriers, the front bracket does not sit completely flush. If that’s the case, please refer to the video below to correct the angle of the front carrier’s bracket.Â
Using a bolt, semi-tighten the mudguard brace to the right fork . Do the same on the other side
Now take the bar that has a bracket for the front light assembly and semi tighten it to the right fork and the front
IMPORTANT: Please note the bar should be placed to the right side of the bracket on the front carrier if you are on the bike and looking towards the carrier
Do the same on the other
IMPORTANT: Please note the bar should be placed to the right side of the bracket on the front carrier if you are on the bike and looking towards the carrier
Now push the mudguard away from the tyre so that the tyre does not rub against the mudguard and fully tighten the nut by using two wrenches at the same
Now fully tighten all bolts on the forks and on the front carrier.
Now remove the bolt, washer and the nut from the front light by using an Allen key and a wrench
Now assemble the front light to the front light bracket on the right carrier bar using an Allen key and a wrench
Now you are done with this step. In rare cases, if the mudguard is not align with the tyre you must remove one of the screws that attaches the mudguard braces to the mudguard, align the mudguard to the tyre and fasten the screw again
